DeltaV

Rockwell

ABB

Experience:

Distributed Control Systems (DCS)


ABB ADVANT, MOD300, 800xA
Emerson (Fisher) Provox, (Rosemount) RS-3, DeltaV
Honeywell TDC2000, TDC3000, Plantscape, Experion
Rockwell ProcessLogix

Programmable Logic Controller (PLC)


Rockwell (Allen-Bradley) PLC-2/3/5, SLC, Logix
Modicon 484/584/984
GE Series 90
Texas Instruments (TI) 500 Series

Human Machine Interface (HMI)


Intellution iFix
Wonderware InTouch

Interfaces and Communication Protocols


Foundation Fieldbus
Profibus
DeviceNet
AS-I Bus
Serial/Ethernet
HART
OPC

Projects:

New Bulk Vaccine Facility

AIV Solutions worked with the client on this project to develop functional requirements for a new bulk vaccine facility. The requirements were developed to meet ANSI/ISA S88 Batch Control Standard. The control system platform for this project was Emerson’s DeltaV. The project utilized Fieldbus, Profibus, AS-i Bus and Industrial Ethernet (EIOC).

Our team provided all of the detailed design, configuration and software testing for the facility including the following process areas: Fermentation, Media, Buffer, Clean Utilities. Additionally, the software interfaced to PLC controlled skids (Chromatography, Ultrafiltration and Microfiltration) in order to utilize DeltaV’s recipe control and data collection capabilities.

Enzyme Replacement Therapy Downstream Purification Suite

Our project team worked together with the client to design and configure the automation system for this new downstream purification suite. The control system for this project was Emerson’s DeltaV. The control system utilized Fieldbus, Profibus and Ethernet (VIM). The suite included Chromatography, Ultrafiltration, Buffer Preparation as well as supporting clean utilities (WFI and CIP).

Monoclonal Antibody Pilot Plant

AIV Solutions worked with this client to develop functional requirements for a new pilot plant facility. Additionally, our engineers developed and configured all software including custom control modules. The control system platform for this project was Emerson’s DeltaV. The facility consisted of bioreactors and a new purified water system.

Recombinant Protein Facility

Project engineers worked with this client to develop requirements and configure software for a migration from ABB ADVANT to MOD300. AIV Solutions developed all code and documentation for fermentation, centrifugation, homogenization, buffer preparation, solubilization, modification, harvest, ultrafiltration, purification and supporting utilities.

Polyethylene Facility

AIV Solutions worked with this client to develop and test automation software for raw materials and reaction areas in this polyethylene manufacturing facility. The control system platform for this project was ABB 800xA. Code was converted from existing GE an Modicon PLCs.

Chemical Migration Project

The project team worked with the client to migrate from a Honeywell TDC2000, Modicon PLC and pneumatic controlled system to ABB 800xA. Developed requirements, configured code and provided startup support for various compressor units in the facility.